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Published online by Cambridge University Press: 01 February 2011
ITN Energy Systems, Inc., (ITN) and Global Solar Energy, Inc., (GSE) have continued the advancement of copper indium gallium diselenide (CIGS) production technology through the development of a number of activities, including fault-tolerant control, in-situ sensors, and process improvements, with the goal of enabling uninterrupted continuous manufacturing of high quality CIGS materials that are very sensitive to processing conditions. In this paper real-time sensor fault detection and diagnosis strategies developed by ITN and GSE to enable fault-tolerant controllers for thin-film CIGS deposition process are presented. The results indicate that these strategies are very effective and they would play a major role in improving system reliability, thereby also improving yield, throughput, and efficiency. Sensing process reconfiguration methodologies that lead to fault-tolerant controllers also are briefly discussed.